Monday, February 27, 2017

4th Class Power Engineering Part B Ch109- Ch114 Questions & Answers.

CH.109
The result of a condensate receiver, which is too small could be:
A )  high boiler water level(s)
B )  loss of condensate to the sewer
C )  loss of make-up water
D )  unacceptable high steam pressures
E )  low make-up water flow rates

A float operated mechanical feeder valve should:
A )  be a normally closed valve
B )  open just after the low-water cut-off switch opens
C )  be located above the water column
D )  not be deemed a stand-by device
E )  not open until the level is well below the feed pump cut-in level

Equalising lines on a condensate receiver float chamber:
A )  will dampen level fluctuations
B )  keep receiver level equal to boiler level
C )  maintain make-up flow equal to condensate flow
D )  eliminate the need for a make-up level control valve
E )  maintains equal flow of condensate to multiple boilers

Neutralising amines:
A )  raise the pH of condensate
B )  lower the pH of boiler water
C )  eliminate boiler pitting
D )  can cause return grooving
E )  absorb carbon dioxide

A condensate receiver low level cut-off switch will:
A )  act to open a make-up solenoid
B )  stop the feedpump thereby preventing damage to it
C )  act to close boiler fuel valve(s)
D )  sound an alarm
E )  cause the make-up valve to close

When a boiler equipped with a combination feedwater control and low-water cut-off device shuts down due to a low-water condition:
A )  the feedwater flow will also stop
B )  level must be restored to above the cut-off line before the unit can be restarted
C )  it can be restarted by simply resetting the cut-off switch
D )  a manual reset switch must be used
E )  a prepurge will not be necessary

A Hartford loop will:
A )  eliminate the need for venting a steam heating system
B )  ensure continuous circulation of a hot water system
C )  prevent steam from entering a steam pressure gage
D )  prevent boiler water level from going below the LPWL
E )  prevent the draining of an expansion tank

An electric feeder valve will:
A )  eliminate the need for a low-water fuel cut-off
B )  prevent a low-water trip
C )  open before the low-water cut-off line is reached
D )  require manual action to open
E )  open after the unit trips on low-water

In nearly all LP steam heating systems the feedwater:
A )  is usually condensate
B )  requires daily close scrutiny of chemical values
C )  is a high make-up percentage
D )  must be deaerated
E )  requires preheating in an economiser

A feedwater make-up system should:
A )  utilise demineralizers
B )  utilise a deaerator
C )  be able to satisfy normal firing needs
D )  always be softened water

E )  be able to satisfy the needs of at least one boiler in a multiboiler plant 

CH.110
An ON-OFF steam boiler:
A )  will maintain a fairly constant steam pressure
B )  operates most efficiently at continuous firing
C )  will cycle on and off based on temperature
D )  must have a low capacity
E )  cannot operate in a multiboiler system

 The type of combustion fuel control frequently used on a small package boiler, is a/an:
A )  scanner
B )  modulating control
C )  high fuel level cut-off
D )  constant pressure control
E )  on and off control

A levelling indicator is found on:
A )  the casing of a heating boiler
B )  a low-water fuel cut-off switch
C )  a boiler feedwater pump
D )  a modutrol motor
E )  an ON-OFF operating control switch

A modulating control steam heating boiler:
A )  is always fully automatic
B )  will have a wide operating pressure range
C )  has very efficient operation
D )  will have a constant combustion air flow rate
E )  cannot operate in a multiboiler system

An aquastat:
A )  senses water level
B )  is like a thermal element without a capillary tube
C )  can be located away from its point of measurement
D )  measures water flow
E )  is a modulating device

A hot water boiler operating control can be a pressure switch:
A )  which is normally open
B )  which is sensitive to the expansion and contraction of boiler water
C )  utilising a closed liquid filled system
D )  sensitive to steam pressure
E )  sensitive to boiler water pressure

A high limit control switch:
A )  is necessary on all boilers
B )  activates after the safety valve opens
C )  is a normally open switch
D )  usually does not require manual resetting
E )  must be used when a boiler is not under continuous supervision

On a multiburner boiler the high fire nozzle will:
A )  be in operation on start-up
B )  operate continuously when steam demand exceeds boiler capacity
C )  be ignited by a pilot flame
D )  respond to electrical resistance
E )  operate regardless of where the manual over-ride switch is set

A resistance control or "potentiometer" for modulating control:
A )  works in conjunction with a modutrol motor
B )  utilises a mercury switch
C )  senses steam temperature
D )  can only be used on a fully automatic boiler
E )  can operate only in the vertical position

A high gas pressure fuel cut-off switch:
A )  closes when gas pressure is too high
B )  is never a manual reset device
C )  must be located upstream of an automatic fuel valve
D )  is a normally open switch
E )  opens when gas pressure is too high 

CH.111
Thermocouples are connected in series to:
A )  monitor more than one flame source
B )  increase the sensitivity of the detection system
C )  generate a higher voltage
D )  provide a spare thermocouple in case of failure of one
E )  none of the above

High limit temperature controls:
A )  increase air flow to the boiler if temperature limits are exceeded
B )  open a 3-way mixing valve to add cold water to the hot water to reduce the water temperature
C )  are required on steam boilers
D )  are required under Section II of the ASME Codes
E )  shut off the fuel if the water temperature is too high

A flame failure device:
A )  must be installed on every high pressure boiler
B )  will shut off the steam leaving the boiler
C )  will control the pressure of the boiler
D )  will shut off the fuel to the burner
E )  will shut down the flame in the boiler

 A flame scanner:1) requires a photoelectric cell2) responds to temperature changes 3) requires a clear line of sight to the flame 4) produces a steady voltage signal
A )  all of the above are correct
B )  1 & 2 are correct
C )  1, 2, & 4 are correct
D )  1 & 3 are correct
E )  none of the above

During the start-up, a boiler equipped with an automatic control system and flame scanning device, the main fuel supply valve:
A )  must be opened before ignition can take place
B )  can be opened before the flame scanner sees a flame
C )  can be opened any time during start-up sequence
D )  should be opened as soon as the pilot valve opens
E )  must be closed before ignition

Which of the following is a flame sensing device?
A )  thermopile
B )  heat sensing control
C )  stack relay
D )  cut-off valve
E )  scanner

Fuel should be shut off immediately if it fails to ignite:
A )  to save fuel
B )  to prevent furnace explosions
C )  to prevent spills
D )  to save power
E )  to prevent boiler corrosion

The maximum allowable temperature for the water in a hot water heating boiler is:
A )  100 °C
B )  150 °C
C )  120 °C
D )  170 °C
E )  250 °C

Flame rods:
A )  should be cleaned of deposits regularly
B )  should not be exposed to temperatures above 100 degrees C
C )  should shut off the fuel within four seconds of flame failure
D )  are very reliable and maintenance free
E )  require frequent filing of electrical contacts to prevent corrosion build-up and failure of the device

Flame safeguard devices:
A )  are all unaffected by heat
B )  should be kept as far away from the fire as possible
C )  should not be cleaned except by a qualified serviceman
D )  should be kept cool enough to be touched by hand
E )  should be tested following the manufacturers instructions 

CH.112
Parallel blade dampers are usually used for:
A )  changing the direction of the air flow
B )  varying the amount of air flow
C )  turning the air flow on or off
D )  proportional operation
E )  mixed air control (outside and inside air)

A pneumatic control system:
A )  uses a sensing device to change pressures in the control line
B )  requires an intermittent air supply
C )  always uses pressure actuated final controlled devices
D )  is not used to control air flow for ventilation
E )  is seldom used to control humidity

A pneumatic relay can also be called a:
A )  selector switch
B )  air reservoir
C )  bleed type controller
D )  cumulator
E )  pneumatic-electric switch

In a non-bleed type controller the device that senses a change in room temperature is called a:
A )  sensing valve
B )  bellows
C )  set point gage
D )  temperature switch
E )  feedback switch 

An example of an auxiliary device for a pneumatic control system would be a:
A )  reducing valve
B )  three way air valve
C )  damper
D )  pump
E )  bellows

In a self-contained control system the energy for operation is provided by:
A )  electricity
B )  air pressure
C )  the reaction of the sensing device
D )  a bellows
E )  a bleed type nozzle

The device used to maintain a constant pressure throughout a pneumatic control system is called a:
A )  reducing valve
B )  control regulator
C )  pneumatic valve
D )  balancing valve
E )  none of the above

Pneumatic controllers are divided into two basic classes:
A )  direct and indirect
B )  off/on and proportional
C )  positive and negative action
D )  bleed and non-bleed
E )  reset and gain

An example of final control device for a heating system is a:
A )  slide-gate
B )  pump
C )  fan
D )  set of louvers
E )  all of the above

The most common type of damper operator is a:
A )  slide
B )  ramp
C )  bellows
D )  piston
E )  pilot positioner 

CH.113
An example of a controlled device would be:
A )  a damper motor operating air louvers
B )  a hot water boiler
C )  a radiator
D )  a steam boiler
E )  a thermostat

On-off thermostats are equipped with:
A )  an open contact switch
B )  a high temperature switch
C )  a low temperature switch
D )  a high voltage switch
E )  a low voltage switch

Pressure controllers can be divided into two classes:
A )  high and low temperature
B )  high and low pressure
C )  high and low flow
D )  inside and outside mounting
E )  all of the above

A device used to position dampers and control valves is termed:
A )  a controller
B )  a relay
C )  a transformer
D )  an actuator
E )  a temperature controller

In a basic electric control system an example of a controlled device is:
A )  a fuel valve
B )  a louver
C )  a diverter valve
D )  an electric switch
E )  all of the above

In a basic electrical control system the device that senses a drop in air temperature is called the:
A )  final controlled device
B )  pneumatic temperature sensor
C )  humidistat
D )  thermostat
E )  regulator

A bimetal thermostat's operating range is between:
A )  5 and 40 °C
B )  0 and 50 °C
C )  0 and 40 °C
D )  10 and 32 °C
E )  50 and 90 °C

A room thermostat should be mounted on an inside wall about:
A )  0.5 m above the floor
B )  0.75 m above the floor
C )  1.0 m above the floor
D )  1.25 m above the floor
E )  1.5 m above the floor

Control motors are divided into two classifications:
A )  large and small
B )  AC and DC
C )  valve operators and damper operators
D )  high voltage and low voltage
E )  pump and fan controllers

Thermostats may be classified according to their:
A )  application
B )  type of temperature sensing element
C )  type of control action provided
D )  temperature range
E )  all of the above

CH.114
A pressure sensor converts pressure changes into:
A )  an electrical signal
B )  a change in electrical resistance
C )  variables such as voltage, current, or resistance
D )  air pressure
E )  a temperature change

An example of a final control element is a:
A )  thermostat
B )  fire eye
C )  relay
D )  damper
E )  thermocouple 

An electronic controller is:
A )  not part of the electronic control system
B )  used to position an actuator
C )  used to generate a set point
D )  a type of sensor
E )  used only in pneumatic systems

An advantage of an electronic control system is that:
A )  the controllers can accept a wide variety of inputs
B )  they are inexpensive to operate
C )  they are inexpensive to install
D )  the controllers can be used outdoors
E )  it is very compact

Electronic controllers can be divided into two types:
A )  on or off
B )  modulating and direct acting
C )  indirect and direct acting
D )  on or off and modulating
E )  actuators and relays

Transmitters or transducers can measure:
A )  temperature
B )  air flow
C )  air flow velocity
D )  water flow
E )  all of the above

Resistance temperature devices can provide a relatively linear resistance variation from:
A )  -60 to 80 °C
B )  -40 to 120 °C
C )  -40 to 250 °C
D )  0 to 100 °C
E )  40 to 100 °C

An electronic control system is comprised of a:
A )  meter, sensor, and valve
B )  sensor, controller, and final control element
C )  sensor, transmitter, and thermostat
D )  controller, thermostat, and sensor
E )  thermostat, electronic controls, and furnace

The electrical resistance of a thermistor will:
A )  decrease when cooled
B )  decrease when heated
C )  increase when heated
D )  remain constant with temperature changes
E )  none of the above

A transducer is a device that is used to:
A )  generate a set point
B )  produce an off or on signal
C )  convert an electronic signal to a pneumatic output
D )  amplify an electronic signal
E )  filter an electronic signal

4th Class Power Engineering Part B Ch103- Ch108 Questions & Answers.

CH.103
Automatic snow melting systems can use:
A )  hot water and antifreeze mixed
B )  electric resistance heating
C )  infrared lamps mounted above sidewalks and ramps
D )  hot water and ethylene glycol mixed
E )  all of the above

In a one pipe hot water system the fitting that directs the water to each converter is called the:
A )  diverter
B )  trap
C )  vent valve
D )  separator
E )  lead

In a hot water system compared to a steam heating system, if there is a leak damage will:
A )  be greater in the steam system
B )  be greater in the hot water system
C )  be about the same in either system
D )  depend on where the boiler is located in the system
E )  be minimal due to the automatic drain system

 A hot water boiler of the same output is:
A )  larger than a steam boiler
B )  smaller than a steam boiler
C )  the same size as a steam boiler
D )  taller than a steam boiler
E )  shorter than a steam boiler

The maximum temperature of water in a gravity hot water system is:
A )  65 °C
B )  70 °C
C )  77 °C
D )  87 °C
E )  67 °C

In radiant heating system changes are:
A )  difficult to make
B )  easy to make
C )  as easy to make as in any other heating system
D )  dependent on availability of materials
E )  dependent on location

Snow melting systems are usually filled with:
A )  water only
B )  methanol and water
C )  ethylene glycol and water
D )  steam
E )  warm air

Which of the following use a boiler in the system?1. steam heating 2. electric heating 3. steam to hot water system4. hot water heating
A )  1, 2
B )  2, 3
C )  1, 4
D )  3, 4
E )  1, 3, 4

A hot water system which circulates water through the pipes with a pump is known as a:
A )  circulating system
B )  forced system
C )  pumped system
D )  gravity system
E )  return system

A forced hot water circulating system can be classified as the following type:
A )  loop system
B )  one pipe system
C )  two pipe direct return system
D )  two pipe reverse return system

E )  all of the above 

CH.104
The purpose of an expansion tank is to:
A )  store heat while the boiler is firing
B )  allow for the expansion of water in the system
C )  prevent the system from overflowing
D )  to prevent the water in the system from freezing
E )  to prevent water lock in the system

The purpose of a pressure reducing valve is to:
A )  level out the flow of steam or hot water
B )  automatically reduce pressure and maintain it
C )  reduce water hammer in a heating system
D )  maintain hot water at a required pressure
E )  to reduce the feedwater pressure to the boiler

An air separator should always be installed in:
A )  a horizontal pipe
B )  a cross tee
C )  a vertical pipe
D )  an expansion tank
E )  a converter

Improper location of the circulating pump and expansion tank can cause:
A )  the circulating pump to cavitate
B )  some points in the system to be under negative pressure
C )  air to be drawn into the system
D )  vapour bubbles to form in the circulating pump
E )  all of the above

To regulate the flow of water to a zone circuit a:
A )  flow control valve is used
B )  diverter fitting is used
C )  gate valve is used
D )  pressure reducing valve is used
E )  balancing valve is used
The temperature control on a steam to hot water converter, controls:
A )  the pump speed
B )  the steam temperature
C )  the water flow
D )  the steam control valve
E )  the firing rate

Excessive pressure build-up due to a rise in temperature and the resulting expansion of the water in the system is prevented by the use of:
A )  a float tank
B )  a relief valve
C )  an expansion tank
D )  a cushion valve
E )  a safety valve

Valves in heating systems should be _______________ if they do not shut off tightly.
A )  discarded
B )  heated
C )  bypassed
D )  repaired
E )  reported
Air is removed from a hot water system by which of the following:1. air vents2. deaerators3. air condensers4. air separators
A )  1, 2
B )  2, 3
C )  1, 4
D )  2, 4
E )  1, 3

Diverter fittings are used in the supply lines to heating units:
A )  to compensate for a low heating load
B )  when a higher heating output is required from the heating unit
C )  when the distance from the boiler to heating unit is short
D )  when there are no balancing valves installed in the supply line
E )  when a hydraulic balance must be corrected 

CH.105
The advantage of having duct furnaces instead of a large central furnace is:
A )  less initial cost
B )  easier installation
C )  better control of heat in each zone of the building
D )  that they require less space
E )  lower maintenance costs

Lowboy furnaces are just over:
A )  1.0 m in height
B )  0.8 m in height
C )  1.4 m in height
D )  1.6 m in height
E )  1.2 m in height

In a fin-coil heat exchanger the primary source of heat for the exchanger is:
A )  steam or hot water
B )  gas
C )  oil
D )  solar
E )  radiant

In a warm air heating system the cold air return registers are located:
A )  in exterior walls
B )  in interior locations
C )  under windows
D )  in floors
E )  in ceilings

The power supply for an electric resistance coil furnace is:
A )  60 V
B )  120 V
C )  240 V
D )  220 V
E )  480 V

High efficiency furnaces and heaters range in annual fuel utilisation efficiency (AFUE) from:
A )  94 - 98%
B )  80 - 95%
C )  70 - 75%
D )  60 - 70%
E )  50 - 60%

The major disadvantage of an electric resistance coil furnace for warm air heating is:
A )  the high cost of electricity
B )  the danger from electric shock
C )  the high cost of maintenance
D )  the large size of the furnace
E )  the location of electrical wiring

In a pulse combination furnace the stated efficiency is:
A )  94 - 98%
B )  80 - 95%
C )  70 - 75%
D )  60 - 70%
E )  50 - 60% 

In high efficiency furnaces if the temperature of the flue gas drops below 65 degrees C the:
A )  flue gas will condense
B )  water vapour will condense
C )  furnace burner will shut down
D )  furnace burner will start up
E )  furnace vent will close

A type of directly fired space heater is:
A )  a unit heater
B )  a floor furnace
C )  a wall furnace
D )  all of the above
E )  none of the above 

CH.106
Electronic filters will remove:
A )  all particles from the air
B )  fine particles from the air
C )  odour producing gases from the air
D )  smoke from the air
E )  all of the above

Furnace heat exchangers should be checked for corrosion because:
A )  carbon monoxide could leak into the building
B )  the holes reduce the furnace efficiency
C )  cold air could leak into the building
D )  too much air would enter the furnace
E )  the air will become too dry for comfortable heating

Plugged __________ on warm air heating and ventilating systems, limit the air flow and result in insufficient heating and a waste of fuel.
A )  filters
B )  drain lines
C )  diverters
D )  univents
E )  convectors

Heat exchangers in gas fired furnaces are made of:
A )  brass
B )  copper
C )  aluminium
D )  steel
E )  cast iron

Which of the following is a type of outlet in a warm air heating system?
A )  a grill
B )  a register
C )  a ceiling diffuser
D )  a perforated panel
E )  all of the above

In a warm air heating system, the heated air should enter the rooms preferably via the:
A )  high wall registers on the inside wall
B )  baseboard registers on the inside wall
C )  baseboard registers on the outside wall
D )  high wall registers on the outside wall
E )  unit heaters on the outside wall

Supply outlets should always be located:
A )  in walls
B )  in floors
C )  in ceilings
D )  to best prevent cold drafts
E )  in baseboards

Air filters can be divided into two groups:
A )  mechanical and rotating drum
B )  electronic and steam
C )  dry and wet
D )  steam and rotating drum
E )  mechanical and electronic

The perimeter loop system of furnace ducting is ideal for a building with:
A )  no insulation in the walls
B )  concrete walls
C )  no basement
D )  low head room in the basement
E )  no cold air returns

Electronic filters will remove:
A )  all particles from the air
B )  fine particles from the air
C )  odour producing gases from the air
D )  smoke from the air
E )  all of the above 

CH.107
Natural ventilation is improved by the use of a roof:
A )  ventilator
B )  radiator
C )  grille
D )  louver
E )  panel

Mechanical ventilation can be divided into which types?
A )  natural air intake, natural exhaust
B )  mechanical air intake, natural exhaust
C )  natural air intake, mechanical exhaust
D )  natural intake, natural exhaust
E )  none of the above

Living organisms that must be removed from the air are:
A )  insects and pollen
B )  bacteria and insects
C )  bacteria and spores
D )  pollen and spores
E )  pollen and bacteria

In a mechanical air intake, natural exhaust ventilation system the pressure in the building is:
A )  well below atmospheric pressure
B )  slightly below atmospheric pressure
C )  at atmospheric pressure
D )  slightly above atmospheric pressure
E )  well above atmospheric pressure

Actual ventilation rates may vary per person from:
A )  0.5 to 0.6 m3/min
B )  0.5 to 0.75 m3/min
C )  0.2 to 1.2 m3/min
D )  0.14 to 1.5 m3/min
E )  1.0 to 1.5 m3/min

Ventilation can be divided into two basic methods:
A )  forced and natural
B )  mechanical and natural
C )  forced and mechanical
D )  natural and warmed air
E )  natural and cold air 

CH.108
Infrared radiant energy is directed towards:
A )  ceilings
B )  walls
C )  windows
D )  floors
E )  doors

In an internally fired, gas fired infrared heater, the surface temperature is about:
A )  300 °C
B )  400 °C
C )  500 °C
D )  600 °C
E )  700 °C

The quartz lamp heating element will respond:
A )  instantaneously
B )  in a few seconds
C )  in about one minute
D )  in about thirty seconds
E )  in about three minutes

Gas-fired infrared heaters use the principle of:
A )  heating a gas
B )  heating a solid surface
C )  heating a liquid
D )  heating a porous material
E )  all of the above

Infrared heaters are usually mounted:
A )  overhead
B )  on walls
C )  in floors
D )  under windows
E )  over doors

A low temperature catalytic heater contains a layer of:
A )  metal impregnated with a catalyst
B )  wool fibre impregnated with a catalyst
C )  plastic fibre impregnated with a catalyst
D )  glass wool impregnated with a catalyst
E )  porous glass impregnated with a catalyst 

4th Class Power Engineering Part B Ch97- Ch102 Questions & Answers.

CH.97
When installing a siphon it:
A )  must be perpendicular to the piping
B )  must be dry
C )  should be downstream of an inspectors' test connection
D )  should be first filled with water
E )  shall be as close to the boiler as possible

To increase the opening pressure of a safety valve:
A )  raise the blowdown ring
B )  increase spring compression
C )  reduce spring compression
D )  lower the blowdown ring
E )  increase the distance between the lip and the seat

A siphon tube is necessary to:
A )  prevent steam hitting the safety valve disc
B )  prevent water entering a steam gauge
C )  drain water from a bourdon tube
D )  prevent water from being siphoned out of the glass
E )  keep steam out of the bourdon tube

An LP safety valve lever test should be performed:
A )  weekly
B )  semi-annually
C )  monthly
D )  daily
E )  quarterly

A steam pressure gauge is graduated in:
A )  pascals
B )  pascals per square metre
C )  kilograms per square centimetre
D )  kilograms per hour
E )  kilopascals

When using a dead weight tester, the effect of friction:
A )  is reduced by rotating the platform
B )  will cause a higher than desired reading
C )  is negligible
D )  is eliminated with a lubricant
E )  is compensated for mathematically

In order to ensure a safety valve seats properly, it uses:
A )  seat rings
B )  a huddling chamber
C )  a blowdown ring
D )  guides and bushings
E )  a test lever

What does the boiler inspector install to prevent tampering with a safety valve setting?
A )  a restraining order
B )  a gag
C )  a seal
D )  a plug
E )  a cover plate

Blowdown of a safety valve is defined as:
A )  increase the pressure drop across the filter
B )  the difference between opening and closing pressures
C )  draining water from the safety valve
D )  opening the test lever to blow steam out
E )  the adjustment of the pressure setting of the valve

Testing the safety valve by means of the try lever method, is considered good practice when carried out on a:
A )  weekly basis
B )  monthly basis
C )  six monthly basis
D )  yearly basis
E )  bi-weekly basis 

CH.98
Gage glass rupture may be caused by:
A )  maximum allowable boiler pressure
B )  a cold draft
C )  a sudden pressure drop
D )  warming the boiler up too quickly
E )  improper boiler water treatment

Boiler outlet valves are usually:
A )  gate valves because of their low resistance to flow
B )  gate valves because of the ability to control flow
C )  globe valves because of their throttling capability
D )  globe valves because of their low flow resistance
E )  installed in tandem

A steam boiler is blown down in order to:
A )  clean the soot and carbon out of the firebox and tubes
B )  lower the operating water level in the boiler
C )  discharge sediment and scale forming matter from the boiler
D )  test the rated relieving capacity of the safety valves fitted to the boiler
E )  locate the steam level

A globe valve should be used in the feedwater line:
A )  at all times
B )  whenever it may be used for control purposes
C )  if it is of the OS&Y type
D )  when the system is of multiboiler installation
E )  because of its low flow resistance

The purpose of the small vent valve or cock located on top of the shell or on top of the water column on most boilers is:
A )  to allow water to escape from the boiler when the boiler is being filled with air
B )  to allow air in to the boiler when the boiler is being filled with water
C )  to allow water to escape before the steam stop valve is opened during the warm-up period
D )  to allow air to escape from the boiler when the boiler is being filled with water
E )  to allow water into the boiler when the boiler is being drained or cooled preventing the formation of a vacuum

When gage glass nuts are leaking:
A )  the gage glass should be replaced
B )  they should be tightened immediately
C )  new packing should be installed
D )  the glass should be isolated and depressurised before tightening
E )  they should be replaced

What is the size of the connecting pipes attached to a water column on a steam heating boiler?
A )  25 mm
B )  15 mm
C )  50 mm
D )  35 mm
E )  30 mm

LP steam boilers must be equipped with a marker indicating the:
A )  maximum water level line
B )  low water fuel cut-off line
C )  lowest permissible water line
D )  lowest visible water line
E )  fireline

Should the steam line or water line to a gage glass become plugged with sludge:
A )  gage glass level will drop in both cases
B )  gage glass level will drop in the first case and rise in the second
C )  gage glass level will remain where it was
D )  the gage glass will read high
E )  gage glass level will rise in the first case and drop in the second

Boiler water foaming may be the result of:
A )  low pH
B )  excessive blowdown
C )  low TDS
D )  high TDS
E )  dissolved gases

CH.99
When the pressure pointer of a closed system reads lower than the altitude pointer the:
A )  system is full of water
B )  expansion tank level will be high
C )  boiler is being over-fired
D )  gage is faulty
E )  system requires water

Hot water heating boilers must be equipped with a:
A )  thermometer
B )  fusible plug
C )  return trap
D )  blow down tank
E )  steam pressure gage

Open type expansion tanks:
A )  must be located below the heating system
B )  must be located outdoors
C )  are used with large hot water boilers only
D )  must be located above the heating system
E )  are used with small hot water boilers only

A hot water boiler is protected from over pressure by means of:
A )  a safety pop valve
B )  a high limit pressure control
C )  an expansion valve
D )  an air release valve
E )  a safety relief valve

An automatic fill valve:
A )  will maintain maximum system pressure at all times
B )  is a mandatory fitting
C )  is not mandatory
D )  opens only when expansion tank level is low
E )  can be used with an open tank system

Your boiler is operated with automatic water feeders. If the boiler suddenly requires an increase in water treatment, what should you look for?
A )  Make sure the blow-off valves are open.
B )  See if the chemical pump has stopped.
C )  Check for a loss of feedwater
D )  Check to see if the chemical supplier has sent the wrong chemicals.
E )  Nothing. Simply increase the pump stroke to put more chemicals into the system.

Which of the following fittings would you expect to find on a hot water boiler:1. thermometer 2. safety relief valve3. blow-off or drain valve4. water column
A )  1, 2, 4
B )  1, 2, 3
C )  2, 3, 4
D )  1, 2, 3, 4
E )  1, 4

An expansion tank is used to:
A )  store steam
B )  increase water temperature
C )  allow for the expansion of the water
D )  provide more efficient water circulation
E )  allow free expansion of the steam

How are stop valves, which are used on steam outlet connections of heating boilers, identified?
A )  they are stamped
B )  they have catalogue numbers
C )  with identification numbers
D )  with stickers
E )  with metal tags

In a hot water heating system, the closed type expansion tank should be:
A )  kept full of water
B )  open to the atmosphere
C )  partly filled with water
D )  isolated from the system
E )  closed and independently heated 

CH.100
How often would you test the low level fuel cut-off on a low pressure steam heating boiler by blowing out the float chamber?
A )  daily
B )  monthly
C )  semi-annually
D )  annually
E )  bi-weekly

In hot water boiler operation the maximum operating temperature should never exceed:
A )  77 °C
B )  87 °C
C )  100 °C
D )  121 °C
E )  131 °C

The most important rule in the safe operation of boilers is to:
A )  watch the steam pressure
B )  not overheat the boiler
C )  ensure an adequate supply of air
D )  ensure a fuel supply
E )  keep the correct water level

A gradual increase in stack temperature is an indication of:
A )  poor burner operation
B )  too much excess air
C )  unclean heating surfaces
D )  poor damper operation
E )  all of the above

Thermal shock to boilers can be reduced by:
A )  warming up boilers slowly
B )  keeping the boiler free of scale build-up
C )  covering the tube sheets with refractory
D )  not allowing full flow of cold water into a warm hot water boiler
E )  all of the above

In a low pressure steam boiler, the pressure must be no higher than:
A )  158.7 kPa
B )  207 kPa
C )  103 kPa
D )  109 kPa
E )  69 kPa

The maximum operating temperature of a hot water heating boiler is:
A )  100 ° C
B )  120 ° C
C )  200 ° C
D )  121 ° C
E )  160 ° C

It is very important that boilers should be:
A )  warmed up quickly to prevent condensation
B )  warmed up quickly to prevent scale build-up
C )  lit only when cool
D )  warmed up slowly to prevent thermal shock
E )  warmed up at a rate of one degree every five minutes

If the safety relief valve on your hot water boiler was opening up, the cause could be:1. steam collecting in the water space2. expansion tank completely filled with water3. faulty automatic fill valve4. circulating pump running too slow
A )  2, 3, 4
B )  1, 3
C )  2, 3
D )  2, 4
E )  1, 2, 3

Before starting up a new boiler or one that has been out of service the following must be ensured:
A )  the manufacturer's recommendations are read
B )  the boiler has a valid inspection certificate
C )  the fuel is shut off
D )  the boiler control is in the OFF position
E )  the boiler is cold 

CH.101
A radiator valve is used to control the amount of:
A )  air leaving the radiator
B )  condensate leaving the radiator
C )  steam leaving the radiator
D )  air entering the radiator
E )  steam entering the radiator

The purpose of a radiator trap is to:
A )  stop the flow of steam
B )  assist circulation within the radiator
C )  control the temperature of a radiator
D )  enable the radiator to be isolated
E )  pass condensate and retain steam in the radiator

Unit heaters differ from convectors in that they use _______ to increase heat transfer.
A )  metal fins
B )  natural circulation
C )  blowers
D )  copper tubes
E )  brass tubes

Convectors use ________ to increase heat transfer.
A )  metal fins
B )  radiators
C )  blowers
D )  copper tubes
E )  brass tubes

Radiators are usually made of:
A )  steel
B )  cast iron
C )  stainless steel
D )  copper
E )  brass

A frequent means of heating large facilities such as factories, warehouses and garages, is to use a:
A )  fin fan
B )  space heater
C )  convector
D )  radiator
E )  unit heater

In fin coil type heaters, individual room temperature is controlled by:
A )  switches
B )  automatic valves
C )  dampers
D )  air relays
E )  supply ducts

The difference between a convector and a radiator is:
A )  the way they transfer heat
B )  the way the heating medium goes through
C )  the method of control
D )  that one is made of cast iron and the other of steel or copper
E )  the way the heating and cooling is distributed

When air is forced through a heating coil, where the fan and coil are within the same unit, the unit is known as:
A )  a unit heater
B )  an injector
C )  a diverter
D )  an air vent
E )  a convertor

The vacuum pump performs the following function:
A )  supplies water to the condensate receiver
B )  supplies steam to the boiler
C )  returns the condensate (water) back to the boiler
D )  returns the condensate water to the condensate receiver
E )  none of the above

 CH.102
In a gravity return system the boiler should be placed:
A )  well above the highest radiator
B )  well below the lowest radiator
C )  on an elevated platform
D )  at the same level as the radiators
E )  in a central location

In the case of radiators and convectors, the main sources of trouble are the:
A )  air vents
B )  air traps
C )  push nipples
D )  connecting rods
E )  valves and traps

When starting up a steam heating boiler it should be filled to:
A )  the maximum level
B )  3/4 of a gage glass
C )  1/2 of a gage glass
D )  1/4 of a gage glass
E )  the very bottom of the gage glass

A pressure balancing device that prevents the boiler pressure from forcing the water in the boiler into the return line is called a:
A )  relief valve
B )  check valve
C )  pipe siphon
D )  pressure reducing valve
E )  Hartford loop

The piping and heating units of a steam heating system must be so arranged that:
A )  the condensate can flow freely to the heating units
B )  the air can be kept at the top of the heating units
C )  steam can flow freely to all heating units
D )  all of the above
E )  none of the above

Slow or insufficient heat in one or more rooms in a steam heated building can be caused by a:
A )  faulty steam trap
B )  faulty float switch
C )  faulty heater
D )  faulty vacuum switch
E )  faulty sight glass

Finned convectors should be kept free of:
A )  air
B )  steam
C )  corrosion
D )  dust
E )  all of the above

All supply and drain lines of a steam heating system must be pitched to:
A )  allow for drainage of condensate
B )  allow collection of air at the highest points
C )  prevent corrosion
D )  allow for temperature expansion
E )  all of the above

Slow or insufficient heat throughout a building heated by steam can be caused by:
A )  too high a firing rate
B )  too low a firing rate
C )  air leaks
D )  the feed water being too cold
E )  oversized piping

If the water level falls too low during operation of a steam heating boiler the operator should:
A )  tell his or her supervisor
B )  add more water immediately
C )  operate the safety valve
D )  shut the boiler down
E )  lower the flame and add water to bring it up to a safe level